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The
plate is the component that bears the tension placed on the roller
chain during transmission. Usually this is a repeat load, sometimes
accompanied by shock. The plate must therefore have not only great
static tensile strength, but also high fatigue strength, impact
strength, and dynamic toughness. |
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The
pin is subjected to shearing and bearing forces transmitted by the
plate. At the same time, it forms a load-bearing part, together with
the bushing, when the chain flexes during sprocket engagement.
Therefore, the pin needs wear resistance other than shear strength,
bending strength and toughness. |
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The
bushing is subjected to complex forces from various parts. It must have
high impact fatigue strength, as it bears repeated shock load,
especially when the chain engages the sprocket. Acting as a bearing
when coupled with the pin, it must have wear resistance. |
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The
roller is subjected to impact load repeatedly as it strikes the
sprocket teeth during chain engagement with the sprocket. After
engagement with the sprocket, equilibrium position of gear engagement
changes depending on tension. The roller, therefore, is subject to
stress load and friction when it is sandwiched between the gear and the
bushing and rotates over the tooth surface. It therefore requires shock
fatigue strength, proof compressive strength, and wear resistance.
RS11, 15, 25, and 35 chains do not have rollers. |
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Two
bushings are press-fitted into two roller link plates so that the
roller can rotate outside the bushings. The same inner link is used for
both single and multi-strand chains. |
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For
the outer link, two pins are press-fitted into two outer link plates.
For multi-strand roller chain, the middle plate is added to the pin
link. Slip fit middle plates are used for standard RS Roller Chain and
press fit middle plates for SUPER Roller Chain. |
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The basic three
dimensions of roller chain are pitch, roller diameter, and inner link
inner width. The roller chain and the sprocket are dimensionally
interchangeable when the dimensions are identical. |
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In a clearance fit,
the shaft and the hole will always have a space or clearance when
assembled. This occurs when the tolerance zone of the hole is
completely above that of the shaft (pin or bushing). |
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In a press fit, the
shaft and the hole will always have interference when assembled. This
occurs when the tolerance zone of the hole is completely below that of
the shaft (pin or bushing). |
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The spring clip, cotter pin, and spring pin are important parts in preventing the connecting link plate from dislocating and maintaining chain strength. These parts must be assembled.
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Generally, roller chain is used either
endless with many links or fixed end. Both need a connecting link
(special connecting link for lifting). If the roller chain has an odd
number of links, an offset link can be used. The chain, however, must
be designed with even links when possible. |
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For
the OL, make allowances for a decrease of 35% in kW rating (kW) and
maximum allowable load (kN {kgf}) compared to the chain itself. |
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For the 2POL, the pin and the offset link plate are press-fitted and riveted, and can be used as per the kilowatt ratings table. |
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